We are a global management consultancy that delivers exceptional outcomes and sustainable change

Manufacturing

Maintain a consistent production rate, optimal quality, and ensure a safe environment for your employees through effective management and streamlined processes.

OPTIMIZE PRODUCTION ACROSS THE BOARD

Enhanced management agility for improved performance

Manufacturing companies are critical to industrial activity, from creating materials to assembling finished products. It is imperative that they maintain a consistent production rate, prioritize output quality, and create a secure working environment for their employees amidst the ongoing digital transformation. Achieving this requires dependable management teams and streamlined processes to ensure that every aspect of the value chain aligns with demand.

Common Industry Concerns:

  • Frequent and costly downtime 
  • Raw material wastage 
  • Shipping delays that keep piling up 
  • Shortage of skilled labor 
  • Quality issues 
  • Supply chain disruptions 
  • Technology gap to bridge 
  • Workforce health and safety risks 
  • Lack of coordination between departments
Management Agility For Improved Performance

Do you have specific needs?

MORE, FASTER AND BETTER

Decrease material waste, reduce downtime, and sustainably increase productivity

Our approach enables cross-departmental collaboration and proactive management of workforce planning, equipment utilization, and production sequencing, breaking free from silo management. With clearly defined responsibilities and increased active supervision, employees and supervisors are more accountable for achieving goals and mobilized to collaborate in identifying performance issues. Start basing your objectives on the true potential of your value chain, rather than on past performance.

Productivity improvement
5 %
Improvement in quality
10 %
Waste reduction
0 %
Average ROI
3, 0 :1
OPTIMIZED PROCESSES AND WELL-EQUIPPED MANAGERS

Empower your teams to achieve your ambitions

Enhance performance accountability by specifying clear objectives for your teams and equipping them with the necessary resources to attain those objectives. Our team of proficient specialists will assist you in viewing your processes from a fresh angle and discovering methods to improve efficiency. Additionally, we provide personalized coaching to promote management skills at all levels and encourage peak performance on a daily basis.

Your enterprise has a distinct identity. We assist you in fostering a culture of performance improvement, positioning your organization as a frontrunner in its field.

Empower your teams to achieve your ambitions

MANUFACTURING

Industry Expertise

Industry 4.0 Solutions

Transform your production facilities into state-of-the-art factories by leveraging digital capabilities. Our expertise will assist you in integrating cutting-edge technology, streamlining workflows, and adopting innovative work methodologies that will enable you to establish yourself as a notable figure and an Industry 4.0 leader.

Business Transformation

Develop a comprehensive implementation strategy to adapt to shifts in the market. Revamp your operations and operating model design, and establish cohesive alignment of processes, individuals, systems, and long-term business goals.

Procurement

In the current competitive business landscape, procurement must function strategically rather than merely operationally. Overhaul procurement with enhancements to processes, the cultivation of a strong vendor base, exploration of alternative products, and the development of appropriate strategic sourcing models.

Asset Realisation and Resource Productivity

In response to customers’ demands for faster and more affordable supplies, companies are now required to operate continuously, 7 days a week. To ensure optimal capacity utilization prior to committing to any new capital expenditures, companies must assess their capacities. Our team collaborates with you to enhance asset utilization, increase productivity, expand production capacity, enhance efficiency, return on investment, and unit production metrics.

Energy and Fuel Management

High energy and fuel costs are negatively affecting businesses’ financials. It is essential to decrease energy usage, enhance equipment efficacy and dependability, eradicate excess and discover opportunities for advancement. We provide our clients with cost-benefit evaluations to recognize appropriate energy-saving technology and modernize outdated equipment, create targeted power consumption criteria, and improve the efficiency and availability of utilities and production machinery.

Sales and Operations Planning

The complexities of today’s consumer demands have led manufacturers to manage multiple stock keeping units, creating supply chain challenges. Our approach to integrating sales and operations includes implementing demand-driven production planning and scheduling, sales order segmentation, optimizing inventory buffers, and leveraging artificial intelligence and machine learning technologies to improve demand forecasting accuracy.

Performance Management

We specialize in integrating business success parameters with individual performance by designing and implementing professional performance management systems. Our expertise includes designing fit-for-purpose organization structures, installing performance evaluation systems, and integrating these systems with your business objectives.

Manpower Optimisation

Efficient management of manpower costs, whether direct or indirect, is a crucial factor in controlling the overall operational expenses of a manufacturing enterprise. Our focus lies in optimizing manpower productivity through streamlined processes, meticulous work planning, and superior on-floor execution.

Yield Improvement

Direct materials and consumables are a significant factor in total costs, which can range from 40% to 85%, depending on the industry segment. Enhance bottom-line performance and material yield by stabilizing the manufacturing process and reducing waste, rejections, and reprocessing quantities. Standardizing the bill of materials (BOM) and recipes can also contribute to optimization.

Start delivering value today

We are ready to help you transform your operations and accelerate innovation across your value chain.

Why Greaux

Focus on real outcomes

With 20 years’ experience in Manufacturing Industry Services for our Clients, we are driven to deliver improved business outcomes.

Greaux helps businesses maximize their return on investment by identifying opportunities across their value chain and providing practical and sustainable solutions. Our change management expertise ensures the new ways of working are rapidly adopted by the organization and a new culture of working is achieved.

Measurable Results

Our methodology enables to quickly analyse opportunities in any business and commits to delivering business outcomes.

We will analyse how your company can most effectively improve across your value chain and build a practical program with you to implement sustainable solutions.

Experts in Adoption

As part of the engagement, Greaux has more than 20 years’ experience in taking projects to full adoption using our behavioural and cultural change methodologies.

This approach guarantees that we leave the organisation and your people with the ability to continue growing value long after the project is delivered.

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